Facilities & Capacity

The pattern atelier converts the design file into measurable patterns; size grid decisions, pattern grading and range-of-motion tests run here. Sample patterns are adapted to production patterns, marker plans are prepared for sewing line compatibility. Measurement consistency is tracked digitally per piece, size consistency is monitored per batch.

The cutting line is the facility core that prepares fabric piece by piece; spreading, automated cutting machines and waste control run in coordination here. For each batch fabric analysis, shrinkage test and color-width control are performed; cut pieces are labeled with serial codes and delivered to the sewing line via ERP. In-line waste rate stays low.

The sewing hall transforms cut pieces into final form; specialized machinery, experienced operators and in-line quality checkpoints shape production. Per-batch sewing output is monitored; denim-specific machines sit at designated stations on the line. Corrective action engages without stopping the line, line efficiency is reported by shift.

The washing section is the facility link that shapes the product's final visual character; drum capacity, chemical preparation areas and sample verification line work integrated. Recipe-approved washing parameters apply with automatic dosing, PP reference comparison runs per batch. Yield and effect stay balanced, water reclaim reduces environmental load.

Iron and packaging is the final facility link preparing products for shipment; press ironing lines, final visual check stations and labeling areas operate in sequence. Each product is bound to its batch serial via QR, the client label prints over digital approval. After shipping window control, the carton passes final quality control. Dispatch is logged.